Comparison of Cutting Ceramics with Hard Metal Cutting Tools
نویسندگان
چکیده
Cutting ceramic tools are used especially at high cutting speeds in the machining process. The highly brittle type of structure and the tendency for cleavage (crack formation) are the infavorable properties of these materials, which keep their hardness at high temperatures. The hard metals are produced by sintering of the carbides such as whisker WC, TiC and TaC with the presence of Co as a binder. The high wearing resistance and high thermal strength characteristics of these materials are due to their high hardness values and due to the use of Co respectively. The main purpose of studies done in this field is generally to produce cutting tools bearing high hardness, strength and toughness properties at high temperatures of 1000 C 1100 C. The cutting ceramics and hard metals are used in this study. The strength characteristics and behaviors and the related life times are studied depending on the cutting speeds. The comparison of the results and the feasibility for the economical purposes are investigated.
منابع مشابه
A Comparative Study of Tool Life Between Ceramic and CBN Cutting Tools when Machining 52100 Steel and Optimization of Cutting Parameters
This paper describes a comparison of tool life between ceramics and cubic boron nitride (CBN) cutting tools when machining hardened steels using the Taguchi method. An orthogonal design, signal-to-noise ratio (S/N) and analysis of variance (ANOVA) were employed to determine the effective cutting parameters on the tool life. The results indicated that the V was found to be a dominant factor on t...
متن کاملLaser-assisted machining of Inconel 718 with carbide and ceramic inserts
The use of high strength materials, like titanium alloys and tool steels, is becoming increasingly common in industry. However, these materials are difficult to machine because they maintain their mechanical properties even at high temperatures. Hence, conventional machining (CM) of these materials is slow and inefficient because only slow cutting speeds can be used. In order to increase produc...
متن کاملCutting Force Prediction in End Milling Process of AISI 304 Steel Using Solid Carbide Tools
In the present study, an attempt has been made to experimentally investigate the effects of cutting parameters on cutting force in end milling of AISI 304 steel with solid carbide tools. Experiments were conducted based on four factors and five level central composite rotatable design. Mathematical model has been developed to predict the cutting forces in terms of cutting parameters such as he...
متن کاملExperimental Study of the Cutting Parameters Effect on Hole Making Processes in Hardened Steel
Hardened steels are commonly used in wide areas of technologies and industries. In respect of poor machinability of these steels and requirement of expensive cutting tools, study of machining economy is a matter of importance. Thus the present study deals with the economic considerations of various hole making processes. For this purpose, the hard steel samples were machined by conventional dri...
متن کاملThe Effects of ZrO2 or Tic on the Performance of the Alumina-Based Ceramic Cutting Tools
Two types of alumina-based cutting tools with compositions of 90 vol.% Al2O3+10 vol.% ZrO2 and 80 vol.% A12O3+20 vol.% TiC are produced by isostatic pressing and sintering technique. The effects of these additives on the mechanical properties and cutting performance of these materials are investigated. The tool life in both materials is examined under identical conditions on cutting a grey cast...
متن کامل